Track Fastening System SKL Clips

Track Fastening System SKL Clips

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Technical Specification Comparison of Railway SKL Clip Models

Parameter SKL 12 (Light Rail) SKL 14 (Standard Mainline) SKL 15 (Heavy-Haul Railway) SKL 20 (High-Speed Railway)
Model Designation SKL 12 SKL 14 SKL 15 SKL 20
Applicable Rail Profile 22–30kg/m Light Rail 43–60kg/m UIC 54/UIC 60 Rail 60–75kg/m Heavy-Haul Rail 60kg/m High-Speed Rail (CRTS I/II)
Base Material 50CrVA Spring Steel 60Si2MnA Spring Steel 55SiMnVB Alloy Steel 60Si2CrVA High-Strength Steel
Clamping Performance - Clamping Force: 6–9 kN- Max Elastic Deflection: 3.5 mm- Relaxation Rate (1000h): ≤3% - Clamping Force: 10–14 kN- Max Elastic Deflection: 4.2 mm- Relaxation Rate (1000h): ≤2.5% - Clamping Force: 18–25 kN- Max Elastic Deflection: 5.5 mm- Relaxation Rate (1000h): ≤2.5% - Clamping Force: 15–20 kN- Max Elastic Deflection: 4.8 mm- Relaxation Rate (1000h): ≤2%
Typical Application Urban Trams, Campus Light Rail Regional Passenger/Freight Lines Mining/Port Heavy-Haul Lines High-Speed Railways (≥250 km/h)

Track Fastening System SKL Clips

Factory Inspection Checklist for Universal Railway SKL Clips

Inspection Category Inspection Item Inspection Method Acceptance Criteria Sampling Plan Inspection Tool Record Requirement
Material & Heat Treatment Chemical Composition Handheld Spectrometer (PMI) C, Si, Mn, Cr, V content meet model-specific standards (e.g., 60Si2MnA for SKL 14) 5 pcs/batch PMI Analyzer Record element values, attach report
Surface Quality Coating Thickness Coating Thickness Gauge Thickness meets standard (e.g., ≥85μm for hot-dip galvanizing); 3 points/pc 10 pcs/batch Magnetic Thickness Gauge Attach thickness test report
Surface Quality Defects (Cracks/Burrs/Rust) Visual Inspection + 10x Magnifier No visible cracks/burrs; rust grade ≤ Grade A (GB/T 15519); no peeling coating 100% inspection 10x Magnifier, Rust Grade Chart Mark defective parts with photos
Mechanical Performance Clamping Force Clamping Force Tester Force within model's range (e.g., 10–14 kN for SKL 14); test 5 pcs/batch 5 pcs/batch Clamping Force Test Bench Print force-time curve

Track Fastening System SKL Clips

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Track Fastening System SKL ClipsTrack Fastening System SKL Clips

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