Railway Parts Rail Cast Iron Shoulder

Railway Parts Rail Cast Iron Shoulder

Rail shoulders are cast in the concrete railway sleepers to fix elastic rail clips and steel rail. According to different production processes, rail shoulders can be divided into cast-in rail shoulder and weld-on shoulder, and both of the two types of rail shoulders have the function of fixing elastic rail clips and protecting the rail clips from being stolen.
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Description
Technical Parameters

Railway Shoulder 

Specification Category Details
Product Name Railway Shoulder (Also called Track Shoulder, Sleeper Shoulder, or Rail Fastener Shoulder)
Core Function - Provide lateral support for rails to prevent sideward displacement (critical for curved tracks or high-speed lines)
- Serve as a mounting base for rail fasteners (e.g., clips, anchors, or bolts) to secure rails to sleepers
- Maintain consistent rail gauge (distance between two parallel rails) under dynamic loads (train passing, vibration)
- Protect sleeper edges from wear caused by fastener friction or environmental erosion
Key Structural Features - Shape: Rectangular, trapezoidal, or curved (matches sleeper top profile; curved designs enhance rail )
- Mounting Interface: Pre-drilled holes (for bolted fasteners) or integrated slots (for snap-on clips like Pandrol E-Clips)
- Height: 25–60 mm (varies by rail height and fastener type; ensures fasteners fully clamp rail base)
- Width: 30–80 mm (sufficient to bear lateral loads without sleeper cracking)
- Chamfers: 2–5 mm radius on edges (prevents stress concentration and damage during installation)

Railway Parts Rail Cast Iron Shoulder

Material & Surface Treatment

- Base Material - Concrete (for integral shoulders): C50/C60 pre-stressed concrete (compressive strength ≥ 50 MPa)
- Metal (for separate shoulders): Carbon steel (Q235, Q345), stainless steel (304 for corrosion resistance)
- Composite: Glass fiber-reinforced plastic (GFRP), nylon 66 with glass fiber (GF30)
- Wood: Hardwood (oak, beech; moisture content ≤ 18%)
- Surface Treatment - Metal shoulders: Hot-dip galvanizing (≥ 60 μm thickness; salt-spray resistance ≥ 300 hours), powder coating (epoxy resin; for aesthetic and corrosion protection)
- Composite shoulders: UV-stabilized coating (prevents aging from sunlight)
- Concrete shoulders: Smooth finish (Ra ≤ 6.3 μm; reduces friction with fasteners)

 

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Railway Parts Rail Cast Iron Shoulder

Railway Parts Rail Cast Iron Shoulder

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