Steel Rails Composite Sleepers

Steel Rails Composite Sleepers

a composite sleeper that combines the best properties of wooden, concrete, Environmental considerations are also playing an increasingly important role in the development of railway sleepers. Our responsibility as a leading developer of railway infrastructure components must therefore be to extend the range of products we offer by an especially eco-friendly and resource-saving alternative to traditional solutions. and plastic sleepers. To use polymer, filler sand and additives to create a completely new and innovative material that can withstand even the most extreme climatic conditions.
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Description
Technical Parameters

Railway Composite Sleeper

Model

Length

Width

Height

Core Reinforcement Material

Thermal Conductivity

Frost Resistance Grade

Applicable Axle Load

Single Unit Cost Range (USD)

Service Life

Compliance Stds/References

CS-2600-ColdBridge

2600mm

240mm

150mm

Glass Fiber + Epoxy Resin

0.35 W/(m·K)

F250 (250 Freeze-Thaw Cycles)

≤22t

$280–320

30–40 Years

Refer to GB/T 2585-2007, TB/T Spec

CS-2500-DesertMain

2500mm

220mm

160mm

Carbon Fiber + Polyester Resin

0.42 W/(m·K)

F150

≤25t

$310–350

25–35 Years

Refer to UIC 860-4, AREMA 30

CS-2400-MineHeavy

2400mm

250mm

170mm

Aramid Fiber + Vinyl Ester Resin

0.38 W/(m·K)

F200

≤35t

$380–420

20–30 Years

Refer to AAR M-101, AREMA 30

CS-2300-TunnelMetro

2300mm

200mm

140mm

Glass Fiber + Phenolic Resin

0.32 W/(m·K)

F100

≤18t

$250–290

35–45 Years

Refer to TB/T 3395.2, EN 13684-1

CS-2200-CoastalTram

2200mm

180mm

130mm

Basalt Fiber + Epoxy Resin

0.36 W/(m·K)

F200

≤16t

$220–260

25–35 Years

Refer to EN 13230-1, GB/T Spec

Steel Rails Composite Sleepers

Practical Operation & Green Maintenance Checklist

Inspection Stage

Key Item

Test Method

Acceptance Criterion

Sampling/Execution Rule

Tool/Reference

Incoming Check

Rapid Material Verification

Portable Fiber Detector + Density Meter

Fiber Content ≥65% (Glass Fiber Type); Density Deviation ≤±0.03 g/cm³

4 pcs/batch

Portable Fiber Analyzer; Digital Density Meter

Extreme Environment Test

Freeze-Thaw & UV Resistance

Freeze-Thaw Chamber + UV Accelerated Tester

No Cracks After 200 Cycles; Color Change ΔE ≤3

2 pcs/batch

Freeze-Thaw Tester; UV Aging Chamber

On-Site Maintenance

Fastener Reusability

Torque Retention Test

Torque Loss ≤8% After 100 Disassembly Cycles

3 pcs/100m track

Precision Torque Wrench; Torque Recorder

Green Performance

Recyclability & Toxicity

Material Separation Test + VOC Detector

Recyclable Content ≥70%; VOC Emission ≤0.1mg/m³

1 sample/batch

Material Separator; Portable VOC Tester

Installation Audit

Levelness & Stability

Laser Level + Vibration Test

Levelness Deviation ≤0.8mm/m; No Displacement After 1000Hz Vibration

10 pcs/500m track

Laser Level Meter; Vibration Test Bench

Steel Rails Composite Sleepers

GNEE RAILWAY-professional supplier

Steel Rails Composite SleepersSteel Rails Composite Sleepers

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