Railway Concrete Sleeper
|
Model |
Length |
Width |
Height |
Concrete Strength Grade |
Steel Bar Content |
Applicable Fastener Type |
Applicable Axle Load |
Service Life |
Compliance Stds |
|
CRS-2600-HSR |
2600mm |
280mm |
200mm |
C60 |
8.5 kg/piece |
High-Speed Elastic Fastener (SKL 15) |
≤25t |
30–40 Years |
TB/T 3396-2015, EN 13230-2 |
|
CRS-2500-Mainline |
2500mm |
260mm |
180mm |
C50 |
7.2 kg/piece |
Mainline Common Fastener (Nabla) |
≤22t |
25–35 Years |
GB/T 2585-2007, UIC 860-4 |
|
CRS-2400-HeavyHaul |
2400mm |
300mm |
220mm |
C65 |
10.3 kg/piece |
Heavy-Haul Anti-Loosen Fastener (FC-18) |
≤35t |
20–30 Years |
AREMA 30, AAR M-101 |
|
CRS-2300-Metro |
2300mm |
240mm |
160mm |
C55 |
6.8 kg/piece |
Metro Shock-Absorbing Fastener (E14) |
≤18t |
25–35 Years |
TB/T 3395.2, EN 13684-1 |
|
CRS-2200-Tram |
2200mm |
220mm |
140mm |
C45 |
5.6 kg/piece |
Tram Light Fastener (E10) |
≤16t |
20–30 Years |
EN 13230-1, GB/T 2585-2007 |
Durability & Installation-Focused Inspection Checklist
|
Inspection Stage |
Key Item |
Test Method |
Acceptance Criterion |
Sampling Rule |
Tool/Reference |
|
Incoming Check |
Concrete Strength & Dimension |
Rebound Hammer + Digital Caliper |
Compressive Strength ≥95% of Grade (e.g., C60≥57MPa); Length ±3mm |
5 pcs/batch |
Concrete Rebound Hammer; 0.01mm Caliper |
|
Durability Test |
Frost & Carbonation Resistance |
Freeze-Thaw Chamber + Carbonation Tester |
Mass Loss ≤5% After 300 Freeze-Thaw Cycles; Carbonation Depth ≤15mm/50 Years |
2 pcs/batch |
Freeze-Thaw Tester; Carbonation Detector |
|
Structural Performance |
Anti-Crack & Bending Strength |
Crack Width Tester + Universal Testing Machine |
Crack Width ≤0.2mm (10kN Load); Bending Strength ≥5MPa |
1 sample/batch |
Crack Width Microscope; 1000kN Universal Tester |
|
On-Site Installation |
Levelness & Fastener Fit |
Laser Level + Gauge Block |
Levelness Deviation ≤1mm/m; Fastener Installation Gap ≤0.3mm |
10 pcs/500m track |
Laser Level Meter; Precision Gauge Block |
|
Long-Term Check |
Surface Condition & Corrosion |
Visual Inspection + Chloride Ion Tester |
No Visible Cracks/Spalling; Chloride Ion Content ≤0.06% |
3 pcs/km annually |
Chloride Ion Detector; Surface Profiler |
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