A rail fish plate is a steel bar installed at rail ends to maintain track geometry, resist vertical and lateral forces, and ensure continuity of the load-bearing path across a joint. GNEE RAIL manufactures fish plates compatible with GB light and heavy rails, UIC50–UIC60, DIN536 A55–A120, QU70–QU120 crane rails, JIS rail sections, AS1085 profiles, BS11 rails, and AREMA/ASCE standards, with full support for custom project requirements.
What is the size of Japanese Standard Fishplate?
A Japanese Standard (JIS) rail fish plate, or joint bar, is a specialized steel fastener designed according to Japanese Industrial Standards (JIS E series) to connect two rail ends securely. These plates ensure consistent track alignment, strength, and load transfer in railway systems, commonly produced for JIS 30A, 37A, 40N, 50N, and 60kg rail profiles.
| Attribute | Details |
|---|---|
| Type | JIS Standard Fishplates for Railway Rails |
| Standard | JIS E 1101 |
| Product Name | Railway Fish Plate / Rail Joint Bar |
| Surface Finish | Natural (uncoated) or custom paint (per client request) |
| Core Keywords | JIS fish plate, rail joint bar, railway fastener |
| Application | Connects rails in Japanese railways, industrial cranes, and transit systems |
Rail Compatibility Matrix
| Rail Type | Section Height | Janese Model | Bolt Kit |
|---|---|---|---|
| JNR 50N | 152mm | JF-50N | M24x120mm (Grade 10.9) |
| AREMA 132RE | 170mm | JF-132RE | M27x140mm (A325) |
| UIC 60 | 172mm | JF-60UIC | M30x160mm (ISO 898-1) |
rail joint material
| Material | Key Properties | Use Case |
|---|---|---|
| Q235 | High ductility, cost-effective | General railway/transit rails |
| 55# Steel | High strength, wear-resistant | Heavy-load industrial cranes |
How are rail joint bars manufactured?
Rail joint bars (fishplates) are manufactured through a process of shaping hot-rolled steel, followed by heat treatment, punching/drilling, and finishing to ensure high strength and durability. They are typically produced from carbon or microalloyed steel, which is forged to exact profiles, quenched for hardness, and finished with protective coatings.
Key Manufacturing Processes
- Material Preparation: The process starts with high-quality carbon or microalloyed steel.
- Forging and Shaping: The steel is heated to high temperatures and shaped using rollers or presses to match specific rail profiles (e.g., UIC 60, 136 RE). This ensures a dense, uniform, and defect-free structure.
- Punching and Drilling: Bolt holes (usually 4 or 6) are punched or drilled, and in some cases, joint bars are slotted.
- Heat Treatment (Quenching & Tempering): To enhance hardness, durability, and wear resistance, the bars are heated and then rapidly quenched.
- Finishing: The bars are cleaned, straightened, and often coated to prevent corrosion.
- Quality Control: Inspections include dimensional checks, ultrasonic testing for internal flaws, and hardness testing.
Founded in 2008, GNEE RAIL is a leading global manufacturer and supplier of railway components, specializing in high-quality rail fish plates (joint bars/splice bars) with strong production capacity and global service capabilities.
| Standard | Type | Length/Diameter | Weight /Material | |
| AREMA 2007 | 115RE | 4 hole-24" | 17.04Kg | 45# chemical |
| 115RE | 6 hole-36" | 25.56Kg | composition(%): | |
| 132-136RE | 4 hole-24" | 17.75Kg | C: 0.42-0.50 | |
| 132-136RE | 6 hole-36" | 26.63Kg | Mn: 0.50-0.80 | |
| UIC864 | UIC60 | 4 hole-630/Φ26 | 18.07Kg | Si: 0.17-0.37 |
| UIC60 | 4 hole-600/Φ28 | 17.47Kg | Cr: ≤0.25 | |
| UIC60 | 4 hole-630/Φ25 | 18.1Kg | P: ≤0.035 | |
| UIC54 | 4 hole | 14.34Kg | S: ≤0.035 | |
| UIC54 | 6 hole-800 | 19.94Kg | ||
| BS 47-1 | BS75R | 4 hole | 6.56Kg | |
| BS60A | 4 hole | 5.61Kg | ||
| BS80A | 4 hole | 6.5Kg | ||
| BS90A | 685.8/Φ26 | 13.23Kg | 50# chemical | |
| BS90A | 792.9/Φ26.2 | 15.34Kg | composition(%): | |
| BS100A | 4 hole | C: 0.62-0.70 | ||
| 90/91LB | 4 hole | 18.08Kg | Mn: 0.50-0.80 | |
| 90/91LB | 6 hole | 19.9Kg | Si: 0.17-0.37 | |
| AS | 50kg | 4 hole | 14.3Kg | Cr: ≤0.25 |
| 50kg | 6 hole | 19.5Kg | P: ≤0.035 | |
| S49 | 4 hole | 9.71Kg | S: ≤0.035 |
Our rail fish plate portfolio is comprehensive and compliant with international standards including UIC, AREMA, BS, DIN, and GB, covering light rail (8kg-30kg), heavy rail (38kg-75kg), and crane rail (QU70-QU120) systems. We offer diverse types such as insulated joint bars, bulged fish plates, and compromise rail joints,with precise specifications (4-hole/6-hole, 24-inch/36-inch), ensuring excellent mechanical performance.We uphold strict quality control supported by ISO 9001:2015 certification, an in-house inspection center, and third-party audits by SGS and BV. Our one-stop service includes customization, production, packaging, and after-sales support, tailored to clients' project needs.
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