In a railway track system, rail clips, also called elastic rail clips or railway clips, press the rail through the bending deformation of the spring steel bar. The clamping force acts on the rail and effectively guarantees a reliable connection between the rail and the fastening system. GNEE RAILWAY RAILWAYL supplies E-type rail clips, tension clamps, and other customized types of rail clips for tracks around the world.
Function of Rail Clips
Through the bending deformation of the elastic rail clip, buckle pressure is applied to the rail. This pressure prevents longitudinal and lateral movement of the rail under temperature change and train vibration, keeps the gauge stable, and transfers loads evenly into the sleeper. Because clips work under repeated alternating stress, they must combine high strength with good elasticity and fatigue resistance.
E-Type Rail Clip Models
| Model | Diameter | Material | Clamping Load | Hardness | Weight |
| E1609 | 16 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.43 kg |
| E1809 | 20 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.61 kg |
| E1813 | 18 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.62 kg |
| E2001 | 20 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.80 kg |
| E2039 | 20 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.80 kg |
| E2055 | 20 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.80 kg |
| E2091 | 20 mm | 60Si2MnA | 950 kg or more | 44 to 48 HRC | 0.80 kg |
Tension Clamp Specifications
Tension clamps are produced from spring steel grades including 60Si2MnA, 60Si2CrA, 55Si2Mn, and 38Si7, with a hardness of 42 to 47 HRC. Fatigue testing shows that 18 mm clips withstand at least 3 million cycles without breaking and 20 mm clips at least 5 million cycles. Standard finishes are plain oiled, oxide black, and color painting, or finishes according to customer requirements. Production follows DIN 17221, BS 970, and GB/T 1222.
Toe Load by Clip Diameter
| Diameter mm | Weight kg | Toe Load kgf |
| 12 | 0.18 | 200 to 400 |
| 14 | 0.30 | 400 to 600 |
| 16 | 0.44 | 500 to 700 |
| 18 | 0.59 | 800 to 1000 |
| 20 | 0.76 | 1100 to 1400 |
| 25 | 0.49 to 0.68 | 1200 to 1500 |
Matching the Clip to the Rail Size
Elastic rail clip material is made of spring steel such as 60Si2Mn, 60Si2Cr, and 38Si7. The common clip sizes are 14 mm, 16 mm, 18 mm, and 20 mm, which are used on different rail sections. Smaller clips suit light and secondary lines, while 18 mm and 20 mm clips suit mainline, high speed, and heavy haul tracks. Clips can also be customized according to drawings or samples.
Frequently Asked Questions
Which clip types does GNEE RAILWAY RAILWAYL supply? GNEE RAILWAY RAILWAYL supplies E-type rail clips, tension clamps, and customized clip types for different rail sizes and fastening systems.
What material are elastic rail clips made of? Elastic rail clips are made of spring steel such as 60Si2Mn, 60Si2Cr, and 38Si7.
What is the clamping load of E-type clips? E-type clips provide a clamping load of 950 kg or more at a hardness of 44 to 48 HRC.
How is toe load related to clip diameter? Toe load rises with diameter, from 200 to 400 kgf at 12 mm up to 1200 to 1500 kgf at 25 mm.
Which standards apply to these clips? Production follows DIN 17221, BS 970, and GB/T 1222, and custom clips can be made to customer drawings.
