How Are Railway Rails Produced

Aug 15, 2025 Leave a message

Steel rail, we also called rails, tracks, is an important element of the rail system. The steel rail is used with rail joint and railway fasteners like rail clip, railraod tie plate, turnouts to make the train run fast and steady without steering.

 

As for the rail track sizes, there are some differences among countries. The common standards in Europe are 40kg/m, 50kg/m, and 60kg/m. And the common rails standards in China are 43kg, 50kg, 60kg, and 75kg. Generally, the most common rails standards are 50kg, 60kg/m and 75kg/m. The United States prefers to the heavier rails. For example, the coal line applied to the 75kg/m rails at the United States. Where can buy railroad rail? If you want to find the heavy/light railroad track and crane rail manufacturers, you can choose the GNEE RAILWAY RAILWAYL.

 

light rail

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Light Rail 8 KG/M 65 25 54 7 8.42
9 KG/M 63.5 32.1 63.5 5.9 8.94
12 KG/M 69.85 38.1 69.85 7.54 12.2
15 KG/M 79.37 42.86 79.37 8.33 15.2
18 KG/M 80 40 80 10 18.06
22 KG/M 93.66 50.8 93.66 10.72 22.3
24 KG/M 107 51 90 10.9 24.46
30 KG/M 107.95 60.33 107.95 12.3 30.1
Heavy Rail 38 KG/M 134 68 114 13 38.733
43 KG/M 140 70 114 14.5 44.653
45 KG/M 145 67 126 14.5 45.546
50 KG/M 152 70 132 15.5 51.514
60 KG/M 176 73 150 16.5 60.64
Crance Rail QU 70 120 70 120 28 52.8
QU 80 130 80 130 32 63.69
QU 100 150 100 150 38 88.96
QU 120 170 120 170 44 118.1

 

Steel Rail processing


The process of steel rail manufacturing is simple. The most important is rolling the steel. After choosing the suitable steel billet, then the next step is rolling the steel.

 

Disposing the billet steel

 

Adopt the continuous casting bloom to improve the macrostructure of the billet steel. Besides, adopt the vacuum degassing and secondary refining technology to ensure the inner quality of the billet steel. This technology can control the Residual element and gas content and ensure the purity of the steel.

 

heavy rail


Rolling


As we know, the steel billet through rolling, cooling, and straightening can be made to the rails. During the process, the vital part is rolling. There are two methods to rolling: groove rolling and universal rolling.

 

crane rail


Heating


Heating is better for improving the mechanical property drastically. The most popular heating technology is Quenching and tempering heat treatment and slow quenching.

 

steel rail

 

Straightening

 

We would like to adopt the long rod to rolling, cooling and straightening. This technology is better for increasing the yield, reducing the residue stress and lengthening the service life of the steel rail.

 

railway track

 

Inspecting

 

Through the online quality inspect center, adopt the ultrasound wave, eddy, and laser to inspect the steel inner quality, the rail surface quality and the railroad track dimension.

 

railway rail

 

Cutting

 

It is common that adopt the carbide machine to drill and process the rail head so that can get the high accuracy.

 

track rail

 

Except for the advanced production technology, GNEE RAILWAY RAILWAYL provides various standards railroad tracks and many different railroad track dimensions. As a railway component manufacturer, we also provide customization service for joint bar, rail clip, railroad spike, etc.