Description
Technical Parameters
Installation Torque & Clamping Force Matching
| Model No. | Target Fastener System | Recommended Torque Range (N·m) | Corresponding Clamping Force (kN) | Torque Tolerance (±%) | Torque Retention Rate (1 Year, %) | Installation Tool Type | Re-torque Interval (Months) | Core Matching Advantage |
|---|---|---|---|---|---|---|---|---|
| E-100 | Conventional Track Fastener | 80-120 | 8-11 | 10 | ≥90 | Manual Torque Wrench | 6 | Balanced torque for ordinary railways |
| E-150 | Heavy-Haul Freight Fastener | 120-180 | 12-15 | 8 | ≥92 | Pneumatic Torque Wrench | 4 | High torque for heavy-load resistance |
| E-200 | High-Speed Ballastless Track Fastener | 160-250 | 14-18 | 5 | ≥95 | Hydraulic Torque Wrench | 3 | Precise torque retention for high-speed stability |
| E-250 | Urban Tram Fastener | 90-130 | 9-12 | 10 | ≥88 | Cordless Torque Wrench | 5 | Moderate torque for narrow-space installation |
| E-300 | Turnout Fastener System | 140-200 | 13-16 | 8 | ≥93 | Electric Torque Wrench | 4 | Adjustable torque for complex turnout loads |
Quality Inspection Standards & Acceptance Criteria
| Model No. | Material Grade | Hardness Requirement (HRC) | Surface Decarburization Depth (max, mm) | Residual Deformation Limit (mm) | Visual Inspection Criteria | Non-Destructive Test Method | Acceptance Qualification Rate (%) | Compliance Standards |
|---|---|---|---|---|---|---|---|---|
| E-Q1 | 60Si2MnA | 41-46 | 0.30 | ≤1.0 | No cracks, burrs, or oxidation | Magnetic Particle Flaw Detection | ≥98 | GB/T 1222, DIN 17221 |
| E-Q2 | 55Si2Mn | 40-45 | 0.25 | ≤1.2 | No scratches >4mm; flatness ≤0.8mm | Ultrasonic Testing | ≥97 | UIC 515-4, EN 13481-2 |
| E-Q3 | 60Si2CrA | 42-47 | 0.20 | ≤0.8 | No indentations >3mm; no warping | Magnetic Particle Flaw Detection | ≥99 | AREMA, BS 970 |
| E-Q4 | 38Si7 | 43-48 | 0.25 | ≤1.0 | Uniform surface; no rust spots | Eddy Current Testing | ≥98 | ISO 9001, CRCC |
| E-Q5 | 42CrMo | 44-49 | 0.15 | ≤0.6 | No structural defects; smooth edges | Ultrasonic + Magnetic Particle Testing | ≥99 | GB/T 3077, UIC 515-4 |
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