E Clip Fast Rail System

E Clip Fast Rail System

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Installation Torque & Clamping Force Matching

Model No. Target Fastener System Recommended Torque Range (N·m) Corresponding Clamping Force (kN) Torque Tolerance (±%) Torque Retention Rate (1 Year, %) Installation Tool Type Re-torque Interval (Months) Core Matching Advantage
E-100 Conventional Track Fastener 80-120 8-11 10 ≥90 Manual Torque Wrench 6 Balanced torque for ordinary railways
E-150 Heavy-Haul Freight Fastener 120-180 12-15 8 ≥92 Pneumatic Torque Wrench 4 High torque for heavy-load resistance
E-200 High-Speed Ballastless Track Fastener 160-250 14-18 5 ≥95 Hydraulic Torque Wrench 3 Precise torque retention for high-speed stability
E-250 Urban Tram Fastener 90-130 9-12 10 ≥88 Cordless Torque Wrench 5 Moderate torque for narrow-space installation
E-300 Turnout Fastener System 140-200 13-16 8 ≥93 Electric Torque Wrench 4 Adjustable torque for complex turnout loads

E Clip Fast Rail System

Quality Inspection Standards & Acceptance Criteria

Model No. Material Grade Hardness Requirement (HRC) Surface Decarburization Depth (max, mm) Residual Deformation Limit (mm) Visual Inspection Criteria Non-Destructive Test Method Acceptance Qualification Rate (%) Compliance Standards
E-Q1 60Si2MnA 41-46 0.30 ≤1.0 No cracks, burrs, or oxidation Magnetic Particle Flaw Detection ≥98 GB/T 1222, DIN 17221
E-Q2 55Si2Mn 40-45 0.25 ≤1.2 No scratches >4mm; flatness ≤0.8mm Ultrasonic Testing ≥97 UIC 515-4, EN 13481-2
E-Q3 60Si2CrA 42-47 0.20 ≤0.8 No indentations >3mm; no warping Magnetic Particle Flaw Detection ≥99 AREMA, BS 970
E-Q4 38Si7 43-48 0.25 ≤1.0 Uniform surface; no rust spots Eddy Current Testing ≥98 ISO 9001, CRCC
E-Q5 42CrMo 44-49 0.15 ≤0.6 No structural defects; smooth edges Ultrasonic + Magnetic Particle Testing ≥99 GB/T 3077, UIC 515-4

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E Clip Fast Rail SystemE Clip Fast Rail System

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