Material, Process & Insulation Characteristics
| Model No. | Core Material | Heat Treatment Process | Metallographic Structure | Surface Treatment | Neutral Salt Spray Test (h) | Insulation Material | Insulation Resistance (Ω) | Compliance Standards |
|---|---|---|---|---|---|---|---|---|
| E1806 | 60Si2MnA | Quenching + Tempering | Tempered Troostite | Zinc Plating | ≥300 | PA6-GF30 | ≥10⁹ | GB/T 1222, TB/T 2478 |
| E2009 | 60Si2CrVA | Low-Temperature Nitriding | Tempered Troostite + Trace Ferrite | Dacromet Coating | ≥500 | Reinforced Nylon 66 | ≥10¹⁰ | UIC 864, EN 13481 |
| E1605 | 55Si2Mn | Conventional Annealing | Tempered Troostite | Oxide Black | ≥200 | HDPE | ≥10⁸ | JIS E 1107, BS 970 |
| E1912 | 60Si2CrA | Isothermal Quenching | Uniform Troostite | Hot-Dip Galvanizing | ≥800 | EVA | ≥10⁹ | AREMA, ISO 683-1 |
| E2215 | 38Si7 | Solution Treatment | Fine-Grained Troostite | Chromium-Free Coating | ≥600 | Ceramic Composite | ≥10¹⁰ | REACH, DIN 17221 |
Application Scenarios & Performance Optimization
| Model No. | Applicable Railway Type | Adaptable Axle Load (t) | Max Operating Speed (km/h) | Buckling Pressure (kN) | Lateral Restraint Force (kN) | Fatigue Life (Cycles) | Core Optimization Advantage |
|---|---|---|---|---|---|---|---|
| E1806 | Ordinary Trunk Railways | ≤25 | ≤160 | 7.5-9.0 | ≥8.0 | ≥4,000,000 | Balanced cost & stability for general traffic |
| E2009 | High-Speed/Heavy-Haul Rail | ≤30 | ≤250 | 13.0-18.0 | ≥12.0 | ≥6,000,000 | High buckle pressure resists heavy-load impact |
| E1605 | Urban Light Rail | ≤18 | ≤80 | 5.0-6.5 | ≥6.5 | ≥3,000,000 | Vibration absorption reduces urban noise |
| E1912 | Mountain Railways | ≤22 | ≤120 | 9.5-12.0 | ≥9.0 | ≥5,000,000 | Strong lateral restraint for curved tracks |
| E2215 | High-Speed Electrified Rail | ≤28 | ≤300 | 15.0-20.0 | ≥15.0 | ≥7,000,000 | Stable performance under extreme temperature |
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