railway fast clips
| Model | Diameter | Material | Hardness | Clamping Force | Surface Treatment | Applicable Rail Type | Matching Tool Type |
|---|---|---|---|---|---|---|---|
| FC-12-LT | φ12mm | 50CrVA | 40–45 HRC | 7–10 kN | Electro-galvanizing (≥25μm) | 30kg/m Light Rail | Manual Fast Clip Pliers |
| FC-14-Main | φ14mm | 60Si2MnA | 43–48 HRC | 11–15 kN | Hot-dip galvanizing (≥85μm) | 43–50kg/m Mainline Rail | Pneumatic Fast Installer |
| FC-16-HD | φ16mm | 55SiMnVB | 45–50 HRC | 18–24 kN | Dacromet (≥10μm) + Zinc Plating | 60–75kg/m Heavy-Haul Rail | Hydraulic Fast Tool |
| FC-15-HS | φ15mm | 60Si2CrVA | 46–52 HRC | 16–20 kN | Dacromet + Sealant (≥12μm) | 60kg/m High-Speed Rail | Electric Fast Driver |
| FC-10-Tram | φ10mm | 60Si2MnA | 39–44 HRC | 5–8 kN | Phosphate Coating + Oil | 22kg/m Urban Tram Rail | Lightweight Fast Tool |
Fast Installation & Compatibility Inspection Checklist
| Inspection Stage | Key Item | Test Method | Acceptance Criterion | Sampling Rule | Tool/Reference |
|---|---|---|---|---|---|
| Incoming Check | Material & Dimensional Fit | Handheld PMI + Gauge Block | C: 0.56–0.64% (60Si2MnA); Fit Tolerance ≤±0.2mm | 5 pcs/batch | Portable PMI Analyzer; Precision Gauge Blocks |
| Installation Test | Fastening Speed & Stability | Stopwatch + Vibration Test Bench | Installation ≤10s/piece; No Loosening After 1×10⁴ Vibration Cycles | 10 pcs/100m track | Digital Stopwatch; Servo Vibration Tester |
| Sleeper Compatibility | Fit with Different Sleeper Types | Mock Installation on Concrete/Composite Sleepers | No Interference with Sleeper Slots; Clamping Force Retention ≥90% | 3 pcs/sleeper Type | Sleeper Mock-Up Fixture; Force Gauge |
| Long-Term Service | Corrosion & Force Decay | Salt-Spray Test + Dynamic Force Tester | No Red Rust After 500h; Force Loss ≤7% After 5×10⁵ Cycles | 4 pcs/km annually | Salt-Spray Chamber; Dynamic Force Tester |
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