Railway Fasteners Steel Rail SKL Clips

Railway Fasteners Steel Rail SKL Clips

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Railway SKL Clips

Model Diameter Material Hardness Clamping Force Surface Treatment Applicable Extreme Scene Anti-Corrosion Grade
SKL 12-Sand φ12mm 50CrVA 40–45 HRC 6–9 kN Hot-dip galvanizing (≥90μm) Desert Sandstorm Area C4 (ISO 12944)
SKL 14-Coast φ14mm 60Si2MnA 43–48 HRC 10–14 kN Dacromet (≥12μm) + Zinc Plating Coastal Salt-Fog Area C5-M (ISO 12944)
SKL 15-Cold φ16mm 55SiMnVB 45–50 HRC 18–25 kN Dacromet + Sealant (≥15μm) -40℃ Cold Plateau Area C4 (ISO 12944)
SKL 20-HS350 φ15mm 60Si2CrVA 46–52 HRC 15–20 kN Ceramic Coating (≥20μm) 350km/h HSR Vibration Area C4 (ISO 12944)
SKL 11-Tunnel φ11mm 60Si2MnA 39–44 HRC 5–8 kN Epoxy Coating (≥60μm) Humid Metro Tunnel C4 (ISO 12944)

Railway Fasteners Steel Rail SKL Clips

Practical Maintenance & Rapid Inspection Checklist

Inspection Stage Key Item Test Method Acceptance Criterion Sampling/Execution Rule Tool/Reference
Incoming Check Rapid Material Verification Portable X-Ray Fluorescence (XRF) Tester C: 0.56–0.64% (60Si2MnA); Alloy Elements Deviation ≤±0.1% 5 pcs/batch Portable XRF Analyzer
On-Site Rapid Test Crack Detection Magnetic Particle Tester (Handheld) No Surface/Subsurface Cracks (≥0.2mm) 10 pcs/100m track Handheld Magnetic Particle Tester
Reusability Evaluation Disassembly & Reinstallation Test Torque Wrench + Force Gauge No Deformation After 5 Disassembly Cycles; Clamping Force Retention ≥90% 100% of Dismantled Clips Precision Torque Wrench; Digital Force Gauge
Extreme Environment Test Sand Erosion Resistance Sand Blasting Test Chamber Coating Loss ≤5% After 200h (50m/s Sand Speed) 2 pcs/batch Sand Erosion Test Chamber
Batch Quality Audit Elasticity Recovery Compression-Release Test Machine Elasticity Recovery Rate ≥96% (1000 Cycles, 80% Max Force) 2% of Batch (Min. 3 Pcs) Servo Elasticity Test Machine

 

 

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Railway Fasteners Steel Rail SKL ClipsRailway Fasteners Steel Rail SKL Clips

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