How are rail elastic clips produced

Sep 28, 2025 Leave a message

Rail elastic clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. Usually rail clips are made of forged spring steel which is produced by hot forging process. Because of the uniform microstructure of forged clips, it is considered to be better than other metal forming process.

 

rail fasteners

 

Production Processes of Elastic Rail Clips:

 

  • Rail clip processing procedures includes:
  • Raw material purchasing
  • Shearing
  • Heating to forging temperature
  • Forming
  • Hardening
  • Tempering
  • Surface treatment
  • Inspection-Packing

 

Raw material refers to a long spring steel rod. The first step is to shear the raw materials into the required length. Then put the sheared spring steel into the heating furnace. The temperature in the furnace is 950-1000℃. After heating, the clips are formed through three stages of bending by hot molding equipment. After forming, the elastic rail clips are conveyed to a quenching oil tank. After quenching, the elastic rail clips are tempered at 400-500°C. The elastic rail clips are finally oiled and packed. The elastic rail clips must have a hardness between 40 and 48 HRC.

 

rail clip

 

Main Type Rail Clip from GNEE RAIL

 

rail clamp

 

ModelDiameterWeightMaterial
Type IIIØ180.80kg/pc60Si2MnA
E1609Ø160.43 kg/pc60Si2MnA
E1809Ø200.61kg/pc60Si2MnA
E1813Ø180.62kg/pc60Si2MnA
E2001Ø200.80kg/pc60Si2MnA
E2007Ø200.80kg/pc60Si2MnA
E2009Ø200.80kg/pc60Si2MnA
E2039Ø200.80kg/pc60Si2MnA
E2055Ø200.80kg/pc60Si2MnA
E2056Ø200.80kg/pc60Si2MnA
E2063Ø200.80kg/pc60Si2MnA
PR85 Rail ClipØ130.25kg/pc60Si2MnA
PR309AØ190.85kg/pc60Si2MnA
PR401Ø200.97kg/pc60Si2MnA
PR415Ø200.95kg/pc60Si2MnA
PR601AØ201.03kg/pc38Si7
SKL 1Ø130.48kg/pc60Si2CrA
SKL 3Ø130.48kg/pc60Si2CrA
SKL 12Ø130.53kg/pc38Si7
SKL 14Ø130.53kg/pc60Si2MnA
Special Rail ClipØ130.48kg/pc60Si2MnA
Russia Rail ClipØ180.58kg/pc60Si2MnA
Deenik ClipØ250.49-0.68kg/pc60Si2MnA
Single Anti-
Theft
Ø200.25kg/pc60Si2MnA

 

As a professional rail clip manufacturer and supplier, GNEE RAIL continues to offer you both high quality rail clips with various standards and comprehensive product tracking service. Rail clips from GNEE RAIL are all designed with high precision and made up of premium grade spring steel. Contact us for more product information.