Description
Technical Parameters
Dimensional Specifications & Mechanical Load Capacity
| Model No. | Wire Diameter (mm) | Unit Weight (kg/pc) | Toe Load Range (kgf) | Applicable Rail Section | Minimum Breaking Load (kN) | Fatigue Life (Cycles) |
|---|---|---|---|---|---|---|
| E1609 | 16 | 0.43 | 500-700 | 50 kg/m, UIC 54 | ≥85 | ≥5,000,000 |
| E1809 | 18 | 0.62 | 750-900 | 60 kg/m, UIC 60 | ≥110 | ≥5,000,000 |
| E2007 | 20 | 0.80 | 1100-1400 | 60 kg/m, 115 RE | ≥140 | ≥5,000,000 |
| E1813 | 18 | 0.61 | 750-900 | BS 80 lbs, BS 100 lbs | ≥105 | ≥4,500,000 |
| E2055 | 20 | 0.80 | 1100-1400 | High-speed rail 60N | ≥150 | ≥6,000,000 |
Manufacturing Process & Quality Control Standards
| Model No. | Core Production Process | Heat Treatment Method | Surface Finishing | Quality Inspection Items | Compliance Standards | Quality Control Frequency |
|---|---|---|---|---|---|---|
| E1609 | Forging → Forming → Trimming | Quenching + Tempering | Oxide Black | Hardness, Dimensional Accuracy, Toe Load | DIN 17221, GB/T 1222 | 100% for critical dimensions; 5% sampling for mechanical properties |
| E1809 | Cold Heading → CNC Forming → Deburring | Controlled Atmosphere Quenching | Hot Dip Galvanized | Hardness, Fatigue Resistance, Coating Adhesion | BS 970, UIC 864 | 100% for surface defects; 10% sampling for fatigue test |
| E2007 | Forging → Precision Forming → Stress Relieving | Cryogenic Treatment + Tempering | Dacromet Coating | Toe Load, Breaking Load, Corrosion Resistance | AREMA, EN 13481-2 | 100% for load testing; 8% sampling for salt spray test |
| E1813 | Cold Forming → Heat Treatment → Polishing | Induction Hardening | Oiled | Dimensional Tolerance, Hardness Uniformity | GB/T 1222, BS 970 | 100% visual inspection; 6% sampling for breaking load |
| E2055 | Precision Forging → Multi-stage Forming → Stress Relieving | Quenching + Low-Temperature Tempering | Color Painting | Fatigue Life, Dimensional Stability, Coating Thickness | DIN 17221, EN 13481-2 | 100% for fatigue life (accelerated test); 10% sampling for coating inspection |
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