Fastening System E Rails

Fastening System E Rails

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Material Composition & Manufacturing Process

Model No. Wire Diameter (mm) Material Grade Key Chemical Composition (%) Heat Treatment Process Surface Treatment Options Fatigue Life (Cycles) Production Tolerance
E1609 16 ± 0.15 60Si2MnA C:0.56-0.64, Si:1.50-2.00, Mn:0.60-0.90 Quenching + tempering Zinc-plated, Black oxide ≥5,000,000 ±0.3mm (length)
E1809 20 ± 0.20 60Si2CrA C:0.56-0.64, Si:1.40-1.80, Cr:0.70-1.00 Vacuum quenching + tempering Hot-dip galvanized, Dacromet ≥5,000,000 ±0.3mm (length)
E2007 20 ± 0.20 55Si2Mn C:0.52-0.60, Si:1.50-2.00, Mn:0.60-0.90 Hot forming + quenching Passivated, Color painting ≥3,000,000 ±0.4mm (length)
E2055 20 ± 0.20 60Si2MnA C:0.56-0.64, Si:1.50-2.00, Mn:0.60-0.90 Quenching + tempering Hot-dip galvanized, Oil-coated ≥5,000,000 ±0.3mm (length)
E-Clip SRS 18 ± 0.15 38Si7 C:0.35-0.42, Si:1.50-1.80, Mn:0.50-0.80 Annealing + quenching Dacromet, Zinc-plated ≥4,500,000 ±0.2mm (length)

Fastening System E Rails

Installation Adaptation & Maintenance Specifications

Model No. Applicable Rail Type Matching Sleeper Material Installation Tool Installation Gap (mm) Tightening Requirement Maintenance Cycle Core Application Scenarios
E1609 UIC 54, 50 kg/m Concrete, Composite Clip pliers 7-9 No torque adjustment 8-10 years Urban light rail, Metro
E1809 UIC 60, 60 kg/m Concrete Hydraulic tool 8-10 Clip toe tight fit 10-12 years Mainline railways
E2007 115RE, 75 kg/m Concrete Torque wrench 9-11 Clamping force ≥12kN 12-15 years Heavy-haul freight lines
E2055 UIC 60, 60 kg/m Concrete, Steel Manual pliers 8-10 Anti-loosening design 10-12 years Electrified railways
E-Clip SRS BS 80 lbs, 60 kg/m Wood, Composite Special clamping tool 7-9 Low-profile installation 15-20 years Transit systems

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Fastening System E RailsFastening System E Rails

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