E-Clip Rail Clip Fastening

E-Clip Rail Clip Fastening

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Core Technical Parameters & Performance of Railway E Clips

Model No. Material Grade Wire Diameter (mm) Toe Load (kN) Hardness (HRC) Fatigue Life (Cycles) Complying Standards Core Performance Advantage
E1606 60Si2MnA 16 4.9-6.9 44-48 ≥5,000,000 DIN 17221, BS 970 Balanced elasticity for conventional passenger lines
E1809 60Si2CrA 18 7.4-8.8 44-48 ≥5,000,000 GB/T 1222, UIC 864 High tensile strength for heavy-duty freight rails
E2007 60Si2CrVA 20 10.8-13.7 45-49 ≥6,000,000 AREMA, ISO 683-1 Superior creep resistance for continuously welded tracks
E1708 55Si2Mn 17 6.2-7.5 43-47 ≥4,500,000 JIS E 1107 Cost-effective with reliable fatigue resistance for regional lines
E1910 38Si7 19 8.1-9.3 42-46 ≥4,800,000 EN 13481-2 High-elastic thin-gauge design for narrow-space installations

E-Clip Rail Clip Fastening

Installation Procedures & Maintenance Specifications of Railway E Clips

Model No. Installation Tools Installation Torque (N·m) Post-Installation Gap Requirement (mm) Routine Maintenance Interval Key Maintenance Items Maintenance Difficulty
E1606 Manual clip pliers 100-120 7-9 (between clip rear arch & sleeper shoulder) 12 months Buckle pressure test; visual defect check Low (tool-free inspection)
E1809 Pneumatic installation tool 130-150 8-10 (between clip rear arch & sleeper shoulder) 9 months Buckle pressure test; insulator integrity check Medium (special tool for pressure test)
E2007 Hydraulic clamping tool 140-160 6-8 (between clip rear arch & sleeper shoulder) 6 months Buckle pressure test; fatigue crack detection Medium-High (non-destructive testing required)
E1708 Universal installation pliers 110-130 7-9 (between clip rear arch & sleeper shoulder) 15 months Visual inspection; gauge block position check Low (simple on-site verification)
E1910 Electric installation tool 120-140 8-10 (between clip rear arch & sleeper shoulder) 10 months Buckle pressure test; surface corrosion check Medium (basic testing equipment needed)

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E-Clip Rail Clip FasteningE-Clip Rail Clip Fastening

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