Rail Fast Clip Fastening System

The Railway Fast Clip is a threadless, pre-assembled rail fastening system engineered for rapid "switch on-switch off" installation without torque tools. Manufactured from spring steel 60Si2MnA (42–47 HRC), it delivers 8–12 kN clamping force through elastic deformation. The system integrates cast-in shoulders, dual-component insulators (PA66+30%GF, ≥5 kΩ insulation), and captive design preventing component loss.
Technical Specifications:
| Model | Clamping Force | Longitudinal Restraint | Spring Travel | Primary Application |
|---|---|---|---|---|
| FC1306 | 3 ± 0.5 kN | >4 kN | ≥7 mm | Light Rail/Metro |
| FC1504 | 10 ± 1.0 kN | >7 kN | ≥10 mm | Main Line Passenger |
| FC1504 Heavy Haul | >16 kN | >9 kN | ≥10 mm | Heavy Haul Freight |
| FE Heavy Haul | >20 kN | >12 kN | ≥12 mm | Extreme Heavy Haul |
| ZLR Configuration | Variable/Low | Near-Zero | ≥8 mm | Bridges/Viaducts |

Installation & Maintenance Perspective:
- Push-activated mechanism installs 75% faster than bolted systems .
- Pre-assembled captive components eliminate on-site sorting and handling .
- One operator with mechanized equipment installs 6+ sleepers per minute .
- Tool-free changeover between insertion and extraction modes .
- No torque specification eliminates human installation error .
Maintenance & Operational Perspective
- Dual-piece insulators separate side and top rail contact points .
- PA66+30%GF insulators achieve ≥170 MPa tensile strength .
- Maintains ≥5 kΩ insulation resistance for reliable train detection .
- Gauge adjustment -8mm to +4mm via interchangeable insulator thicknesses .
- Tethered components prevent loss during maintenance operations .

Gnee Professional supplier


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