Description
Technical Parameters
Installation Precision & Maintenance Requirements
| Model No. | Applicable Rail Grade | Bolt Hole Tolerance (mm) | Joint Smoothness Requirement (1m Straightedge Gap, mm) | Bolt Preload (N·m) | Maintenance Cycle | Core Maintenance Items | Wear Limit for Replacement | Compliance Standards |
|---|---|---|---|---|---|---|---|---|
| FP-ORD50 | Ordinary Rail (50kg/m, 120km/h) | ±0.2 | ≤0.5 | 250-300 | 3 Months | 30% torque sampling; Debris cleaning; Magnetic particle crack test | Bolt hole expansion >1mm; Crack >3mm | GB/T 11265, UIC 860 |
| FP-HS60N | High-Speed Rail (60N, 350km/h) | ±0.15 | ≤0.3 | 400-500 | 1 Month | 100% torque verification; Bi-monthly grinding (Ra≤6.3μm); Gap monitoring | Bolt hole expansion >0.8mm; Smoothness >0.5mm | EN 13674-2, UIC 60 |
| FP-HH75 | Heavy-Haul Rail (75kg/m, 27t Axle Load) | ±0.2 | ≤0.4 | 350-450 | 20 Days | Torque retightening; Weekly crack inspection; Bolt thread check | Bolt hole expansion >0.9mm; Impact toughness <34J (-20℃) | AREMA M-100, GB/T 36668 |
| FP-CRANE100 | Crane Rail (QU100) | ±0.25 | ≤0.6 | 300-380 | 2 Months | Load-bearing surface inspection; Anti-corrosion coating touch-up | Bolt hole expansion >1.2mm; Surface wear >2mm | DIN 5902, AS 1085.10 |
| FP-LIGHT24 | Light Rail (24kg/m, 80km/h) | ±0.3 | ≤0.8 | 200-250 | 6 Months | Torque spot check; Visual wear inspection | Bolt hole expansion >1.5mm; Joint displacement >2mm | BS 47-1, NF F 500-50 |
Collaborative Lifecycle & Adaptation Optimization
| Model No. | Base Material | Lifespan Extension Process | Collaborative Product Lifespan (Years) | Vibration Synergy Requirement (Frequency Deviation) | Lifespan Adjustment Method | Synchronous Replacement Cycle | Core Adaptation Advantage | Compliance Standards |
|---|---|---|---|---|---|---|---|---|
| FP-SYNC50 | Q355B Carbon Steel | Zinc-Aluminum Coating (80μm) | Rail:20; Fish Plate:15; Elastic Strip:15; Pad:10 | ≤15% | Adjust bolt torque (-5%) | Replace at rail 18-year service | Balanced cost for ordinary lines | GB/T 700, UIC 860 |
| FP-SYNC60 | 40CrNiMo Alloy Steel | Low-Temperature Nitriding (HV600) | Rail:20; Fish Plate:18; Elastic Strip:18; Pad:15 | ≤10% | Optimize clamping force | Replace at rail 19-year service | Wear reduction (60% less than standard) | EN 10083-3, REACH |
| FP-SYNC75 | Q460 High-Strength Steel | Dacromet Coating + Sealant | Rail:25; Fish Plate:22; Elastic Strip:20; Pad:18 | ≤8% | Material hardness enhancement | Replace at rail 23-year service | Resists heavy-haul impact (1.26x impact toughness) | AREMA, ASTM A1011 |
| FP-SYNCUIC | UIC 60 Rail Matching | Chromium-Free Ceramic Coating | Rail:18; Fish Plate:18; Elastic Strip:18; Pad:18 | ≤12% | Preload reduction (-10%) | Unified 18-year replacement | Eliminates lifecycle deviation | UIC 864, ISO 14001 |
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