What thickness of rail pads is required for high-speed railways?

Dec 18, 2025 Leave a message

 

What thickness of rail pads is required for high-speed railways?

 

 

Railway rail pad is installed between the steel rail and concrete sleepers, its main function is to reduce the shock and vibration in the rail fastening systems.

 

For high-speed railways, rail pad thickness is typically 8-10 mm for ballastless tracks, focusing on precise stability, while some systems use double-layer pads (total 18-22 mm), with specific thicknesses depending on the track structure (ballast/ballastless) and design needs for vibration dampening and load distribution, often in the 8-12 mm range for general high-speed use.


Typical Thickness Ranges:

 

 

  • Ballastless Tracks : Often use thinner pads (8-10 mm) or specialized multi-layer designs (20-30 mm total) for precise control.

 

  • Ballasted Tracks: using slightly thicker pads (10-12 mm) to compensate for ballast elasticity.

 

  • General High-Speed: Ranges from 8-12 mm.

 

rail fastening

 

Key Considerations for Thickness:

 

  • Vibration & Noise: Thicker pads absorb more vibration and reduce noise, crucial for passenger comfort at high speeds (200-350 km/h).

 

  • Track Stability: Pad thickness affects rail vertical displacement; too thick can reduce stability, while too thin transmits excessive shock.

 

  • Load Distribution: Thicker pads spread the load over a wider area, reducing stress on sleepers.

 

  • Material: Some specialized designs use layered pads (e.g., 5mm top layer for vibration, 13-17mm base for support) for high-speed demands.

 

rail fasteners

 

In the production and supply of rail pads (track pads), GNEE RAIL demonstrates significant advantages in production capacity, quality, product adaptability, and global service capabilities.

 

Our EVA/HDPE/rubber rail pads are with high elasticity, applying to types for rails such as rail UIC54, UIC60, BS80lbs,BS100lbs, and sizes as ordered. The pads can be customized with or without grooves, in various possible designs, depending on customers' requirements.

 

rail fastening

 

Rubber Rail Pad
Technical Parameter Unit Value
Stiffness KN 90-130
Hardness Shore A 72-80 degree
Electronic Resistance Ω ≥ 106
Tensile Strength before Aging Mpa ≥12.5
Elongation before Aging % ≥250

 

HDPE Rail Pad
Technical Parameter Unit Technical Requirement Value
Density g/cm3 0.95-0.98 0.95
Tensile Strength Mpa ≥19 19
Elongation % >80 150
Melting Point 170-190 190
Insulation Resistance Ω ≥1×1010 3.5 ×1010
Hardness A ≥98 98(A)

 

EVA: Polyethylene 80%, Vinyl Acetate 20%.
Technical Parameter Unit Technical Requirement Value
Density g/cm3 0.95-0.98 0.95
Tensile Strength Mpa ≥15 16
Elongation % >500 550
Melting Point 170-190 170
Insulation Resistance Ω ≥1×1010 5.0 ×1010
Hardness A ≥90 92(A)

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