Fastening Fast Rails

Fastening Fast Rails

Railway Clip is used to fasten the rails to the underlying base plate together with the concrete sleeper. A variety of different types of heavy-duty clips are used to fasten the rails to the underlying baseplate or Sleeper, one common being the E Clip, which is shaped like a stubby paperclip. Another one is the SKL Tension Clamp, which is also the most widely used type all over the world. Others like KPO Clamp and Nabla Clip, also used in different situations.
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Description
Technical Parameters

Railway Fast Clips - Material & Manufacturing Process Parameters

Model Material Grade Chemical Composition (Wt. %) Heat Treatment Process Mechanical Properties Manufacturing Process Dimensional Tolerance
FC-13A 60Si2MnA C: 0.56-0.64; Si: 1.50-2.00; Mn: 0.60-0.90; P≤0.035; S≤0.035 Quenching (860-880℃, water cooling) + Tempering (420-440℃, air cooling) Tensile Strength: ≥1570MPa; Yield Strength: ≥1370MPa; Hardness: HRC 45-50 Cold forming (wire drawing → bending → trimming) Wire Diameter: ±0.1mm; Height: ±0.3mm
FC-15B 55SiMnMo C: 0.52-0.60; Si: 0.60-0.90; Mn: 1.00-1.30; Mo: 0.15-0.25; P≤0.030; S≤0.025 Quenching (850-870℃, oil cooling) + Tempering (400-420℃, air cooling) Tensile Strength: ≥1450MPa; Yield Strength: ≥1250MPa; Hardness: HRC 43-48 Hot forming (forging → shaping → heat treatment) Wire Diameter: ±0.2mm; Height: ±0.4mm
FC-14HS-C 65Si2MnWA C: 0.62-0.70; Si: 1.60-2.00; Mn: 0.70-1.00; W: 0.80-1.20; P≤0.030; S≤0.025 Quenching (870-890℃, water cooling) + Tempering (430-450℃, air cooling) Tensile Strength: ≥1600MPa; Yield Strength: ≥1400MPa; Hardness: HRC 46-51 Precision cold rolling → CNC bending → stress relieving Wire Diameter: ±0.08mm; Height: ±0.2mm
FC-12M-D 45MnSiV C: 0.42-0.50; Si: 1.10-1.40; Mn: 1.00-1.30; V: 0.08-0.15; P≤0.035; S≤0.035 Quenching (840-860℃, water cooling) + Tempering (380-400℃, air cooling) Tensile Strength: ≥1350MPa; Yield Strength: ≥1150MPa; Hardness: HRC 42-46 Hot rolling → bending → shot peening Wire Diameter: ±0.15mm; Height: ±0.35mm

Fastening Fast Rails

Railway Fast Clips - Performance Comparison Across Regional Standards

Regional Standard Typical Model Corrosion Resistance Requirement Fatigue Life (Load Cycles) Elastic Recovery Rate High-Temperature Resistance Low-Temperature Resistance
GB/T 12611 (China) FC-13A, FC-14HS-C Neutral salt spray test: ≥500h (no red rust); Coating adhesion: ≥5MPa ≥10⁷ (35-50N·m cyclic load) ≥95% (after 5000 load cycles) 75℃ (1000h, no deformation) -40℃ (100h, no brittle fracture)
UIC 864-3 (Int'l) FC-15B Neutral salt spray test: ≥600h (no red rust); Coating thickness: ≥80μm (hot-dip galvanizing) ≥1.2×10⁷ (40-55N·m cyclic load) ≥96% (after 5000 load cycles) 70℃ (1000h, no deformation) -45℃ (100h, no brittle fracture)
DIN 536 (Germany) FC-14HS-C Neutral salt spray test: ≥550h (no red rust); Dacromet coating: ≥12μm ≥9×10⁶ (45-60N·m cyclic load) ≥94% (after 5000 load cycles) 80℃ (1000h, no deformation) -35℃ (100h, no brittle fracture)
AREMA (USA) FC-12M-D Neutral salt spray test: ≥400h (no red rust); Zinc-nickel plating: ≥10μm ≥8×10⁶ (30-45N·m cyclic load) ≥93% (after 5000 load cycles) 85℃ (1000h, no deformation) -30℃ (100h, no brittle fracture)

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Fastening Fast RailsFastening Fast Rails

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